Power Systems Products

PD SYSTEMS is a Service-Disabled Veteran-Owned Small Business (SDVOSB) specializing in Engineering, Logistics, and Acquisition Support. PD Systems is an integrator and provider of power generation and power distribution equipment hardware and software, and is well versed at developing integrated power solutions for complex military customer requirements.

PD Systems possesses all the capabilities required to successfully design, integrate, produce, and maintain power generation and distribution products. We possess personnel that comprise management, engineering, and manufacturing individual that are leaders, engineers, production managers, and logisticians experienced in the delivery of commercial and military power generation, power distribution as well as aircraft ground support equipment. PD Systems ISO Certified Quality Company and our use of lean technology will:

• Ensure accountability for quality performance and project control
• Provide a 24-month warranty and pass through of OEM warranties/ 24-hour call support Provide 24×7 “one stop shop” for all existing products as well newly developed requests

PD Systems’ products include providing reliable and durable power in the form of power Generator sets ranging in size from 2.5KW to 6.7MW power plants, transportable and fully operational through both on-board and remote controls as well as extreme military environmental conditions.

We provide products that generate prime power and provide through Primary Switching Centers (PSC) both Secondary (Secondary Distribution Centers) and tertiary distribution (15KW, 25KW, 30KW, 60KW, 100KW, and 200KW Power Distribution Panels) to support both 50 and 60-Hertz operations. Our products use a modular design and our equipment facilities allow us to meet user defined configurations to meet specific electrical power generation and distribution requirements. This includes needs ranging from small KW loads to fullsize, integrated “standby” power systems.

In summary, PD Systems offers full service solutions. Our hardware developers and integrators have successful cradle-to-grave experience in hardware engineering, production, system integration, testing and Integrated Logistics Support (ILS).

PD Systems can support your Power Generation and Distribution Requirements. Feel free to call or e-mail us, we’d be glad to help!

Sales contact number: 703.623.6183

MAZEN BADR
Vice President,
Power Systems
Division
703.778.3518 (P)
703.623.6183 (M)
mbadr@pd-sys.net

DAVID HEYL
Director,
Power Programs
571.303.1895 (P)
dheyl@pd-sys.net

BILL MOLINO
Vice President,
Contracts
703.778.7694 (P)
wmolino@pd-sys.net

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/pd-power-system-products/
Detail
POWER DISTRIBUTION PANEL (PDP) 15KW Image
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POWER DISTRIBUTION PANEL (PDP) 15KW,
POWER DISTRIBUTION PANEL (PDP) 25KW Image
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POWER DISTRIBUTION PANEL (PDP) 25KW,
POWER DISTRIBUTION PANEL (PDP) 30KW Image
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POWER DISTRIBUTION PANEL (PDP) 30KW,
POWER DISTRIBUTION PANEL (PDP) 60KW Image
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POWER DISTRIBUTION PANEL (PDP) 60KW,
POWER DISTRIBUTION PANEL (PDP) 100KW Image
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POWER DISTRIBUTION PANEL (PDP) 100KW,
POWER DISTRIBUTION PANEL (PDP) 200KW Image
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POWER DISTRIBUTION PANEL (PDP) 200KW,
PRIMARY SWITCHING CENTERS (PSC) Image
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PRIMARY SWITCHING CENTERS (PSC),
SECONDARY DISTRIBUTION CENTER SMART MODULE (SDC-SM) Image
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SECONDARY DISTRIBUTION CENTER SMART MODULE (SDC-SM),
SECONDARY DISTRIBUTION CENTER (SDC) 4160 VAC VERSION Image
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SECONDARY DISTRIBUTION CENTER (SDC) 4160 VAC VERSION,
GPU75 Image
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GPU75,
PU60 Image
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PU60,
GS60 Image
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GS60,
GS100 Image
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GS100,
GS200 Image
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GS200,
PU800M Image
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PU800M,
PUH800M Image
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PUH800M,
REMOTE AREA LIGHTING SYSTEMS (RALS) Image
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REMOTE AREA LIGHTING SYSTEMS (RALS),
500KW GENERATOR SET/ POWER UNIT (PU500) Image
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500KW GENERATOR SET/ POWER UNIT (PU500),
SECONDARY DISTRIBUTION CENTER LOW (SDCL) – 150 KVA Image
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SECONDARY DISTRIBUTION CENTER LOW (SDCL) – 150 KVA,
Load Banks (LB) - 1250 KVA Image
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Load Banks (LB) - 1250 KVA,
WORLDWIDE RUGGEDIZED POWER SUPPLY (WRPS) Image
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WORLDWIDE RUGGEDIZED POWER SUPPLY (WRPS),
POWER DISTRIBUTION PANEL (PDP) 15KW
POWER DISTRIBUTION PANEL (PDP) 15KW Image

The 15 KW PDP (PDP15) is designed to accept power at 120/208 VAC, 3-phase, utilizing 60 amp Power connectors. Power is then distributed at 120/208 VAC 3-phase and 120 VAC 1-phase. The PDPs are used to provide power to equipment requiring 120/208 VAC electrical power.

Electrical power distribution consists of circuit breakers feeding an output connector and receptacles that permit connecting cable feeders for load centers. The circuit breakers protect the cables from excessive current flow. The equipment is designed for safe operation and conforms to the NEC for outdoor use.

INPUT: The PDP15 has one (1) 60-amp, 4-pole, 5-wire connector. The input connector is labeled J1 on the enclosure. The PDP15 input is protected by an appropriately sized main circuit breaker.

OUTPUT: The PDP15 has one (1) 60-amp, 3-phase and twelve (12) 20-amp, 1-Phase, 120/208 VAC output receptacles. The output receptacles are individually protected by appropriately sized circuit breakers.

CIRCUIT BREAKERS: The circuit breakers are thermal magnetic type. The 3-phase circuit breakers are three pole, molded-case, common trip with a single operating toggle. The 1-phase circuit breakers are single pole, molded-case, with a single operating toggle. The operating mechanism for all circuit breakers is over center, trip free operation, providing quick-make and quick-break operation. When the circuit breaker is tripped, the operating toggle takes a position between ON and OFF. All 1-phase circuit breakers are GFCI rated and provide a PUSH TO TEST function.

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POWER DISTRIBUTION PANEL (PDP) 15KW,
POWER DISTRIBUTION PANEL (PDP) 25KW
POWER DISTRIBUTION PANEL (PDP) 25KW Image

The 25 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing 60 amp Power connectors. Power is then distributed at 120/208 VAC 3-phase and 120 VAC 1-phase. The PDPs are used to provide power to equipment requiring 120/208 VAC electrical power.

Electrical power distribution consists of circuit breakers feeding an output connector and receptacles that permit connecting cable feeders for load centers. The circuit breakers protect the cables from excessive current flow. The equipment is designed for safe operation and conforms to the NEC for outdoor use.

INPUT: The 25 kW PDP has one 60-amp, 4-pole, 5-wire connector. The input connector is labeled J1 on the enclosure. The PDP is protected by an appropriately sized main circuit breaker.

OUTPUT: The 25 kW PDP has one 60-amp, 4-pole, 5-wire, output connector, one 15-amp (NEMA 5-15R), and four 20-amp (NEMA L5-20R) receptacles. The output connector and receptacles are protected by appropriately sized circuit breakers. The 60-amp output connector is labeled J2 on the enclosure. The 15-amp receptacle is labeled J3 on the enclosure. The 20-amp receptacles are labeled J4 through J7 on the enclosure.

CIRCUIT BREAKERS: The circuit breakers are thermal magnetic type. The 3-phase circuit breakers are three pole, molded-case, common trip with a single operating toggle. The 1-phase circuit breakers are single pole, molded case with a single operating toggle. The operating mechanism for all circuit breakers is over center, trip free operation, providing quick-make and quick-break operation. When the circuit breaker is tripped, the operating toggle takes a position between ON and OFF. All 1-phase circuit breakers are GFCI rated and provide a PUSH TO TEST function.

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POWER DISTRIBUTION PANEL (PDP) 25KW,
POWER DISTRIBUTION PANEL (PDP) 30KW
POWER DISTRIBUTION PANEL (PDP) 30KW Image

The 30 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing a 100 amp Class-L connector. Power is then distributed at 120/208 VAC 3-phase and 120 VAC 1-phase. PDPs are used to provide power to equipment requiring 120/208 VAC electrical power.

Electrical power distribution consists of circuit breakers feeding an output connector and receptacles that permit connecting cable feeders for load centers. The circuit breakers protect the cables from excessive current flow.

The equipment is designed for safe operation and conforms to the NEC for outdoor use.

INPUT: The PDP30 has one 100-amp, 4-pole, 5-wire connector. The input connector is a MIL-C-229922 male receptacle labeled J1 on the enclosure. The PDP is protected by an appropriately sized main circuit breaker.

OUTPUT: The PDP30 has two 60-amp, 4-pole, 5-wire, output connector and five 20-amp (NEMA L5-20R) receptacles. The 60-amp output connectors are labeled J2 and J3 on the enclosure. Each 60-amp output circuit is protected by an appropriately sized circuit breaker. The 20-amp receptacles are labeled J4 through J8 on the enclosure. Each 20-amp output circuit is protected by an appropriately sized circuit breaker.

CIRCUIT BREAKERS: The circuit breakers are thermal magnetic type. The 3-phase circuit breakers are three pole, molded-case, common trip with a single operating toggle. The 1-phase circuit breakers are single pole, molded case, with a single operating toggle. The operating mechanism for all circuit breakers is over center, trip free operation, providing quick-make and quick-break operation. When the circuit breaker is tripped, the operating toggle takes a position between ON and OFF.

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POWER DISTRIBUTION PANEL (PDP) 30KW,
POWER DISTRIBUTION PANEL (PDP) 60KW
POWER DISTRIBUTION PANEL (PDP) 60KW Image

The 60 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing 200 amp Power connectors. Power is then distributed at 120/208 VAC 3-phase and 120 VAC 1-phase. The PDPs are used to provide power to equipment requiring 120/208 VAC electrical power.

Electrical power distribution consists of circuit breakers feeding an output connector and receptacles that permit connecting cable feeders for load centers. The circuit breakers protect the cables from excessive current flow. The equipment is designed for safe operation and conforms to the NEC for outdoor use.

INPUT: The 60 kW PDP has one 200-amp, 4-pole, 5-wire connector. The input connector is A MIL‐C‐22992 style receptacle. The PDP is protected by an appropriately sized main circuit breaker.

OUTPUT: The 60 kW PDP has four (4) @ 60 amp, 120/208 VAC, 3-Phase receptacles. The output connector and receptacles are protected by appropriately sized circuit breakers.

CIRCUIT BREAKERS: The circuit breakers are thermal magnetic type. The 3-phase circuit breakers are three pole, molded-case, common trip with a single operating toggle. The operating mechanism for all circuit breakers is over center, trip free operation, providing quick-make and quick-break operation. When the circuit breaker is tripped, the operating toggle takes a position between ON and OFF.

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POWER DISTRIBUTION PANEL (PDP) 60KW,
POWER DISTRIBUTION PANEL (PDP) 100KW
POWER DISTRIBUTION PANEL (PDP) 100KW Image

The PDPs are used to provide power to equipment requiring 120/208 VAC electrical power. The 100 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing 400 amp input terminals. Power is then distributed at 120/208 VAC 3-phase using 100-amp and 60-amp connectors.

Electrical power distribution consists of circuit breakers feeding an output connector and receptacles that permit connecting cable feeders for load centers. The circuit breakers protect the cables from excessive current flow. The equipment is designed for safe operation and conforms to the NEC for outdoor use.

INPUT: The PDP100 has two (2) 400-amp, rated input terminals for a 3-phase, 5-wire input termination. The input connection points are labeled Line-1 and Line-2 on the enclosure. Each input is individually protected by an appropriately sized main circuit breaker that is mechanically interlocked with the other so only one input may be closed at a time.

OUTPUT: The PDP100 has four (4) 100-amp and ten (10) 60-amp outputs, each a 120/208 VAC, 3-Phase MIL-C-22992 style receptacle with retained protective cover. The output receptacles are protected by individual, appropriately sized circuit breakers.

CIRCUIT BREAKERS: The circuit breakers are thermal magnetic type. The 3-phase circuit breakers are three pole, molded-case, common trip with a single operating toggle. The operating mechanism for all circuit breakers is over center, trip free operation, providing quick-make and quick-break operation. When the circuit breaker is tripped, the operating toggle takes a position between ON and OFF.

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POWER DISTRIBUTION PANEL (PDP) 100KW,
POWER DISTRIBUTION PANEL (PDP) 200KW
POWER DISTRIBUTION PANEL (PDP) 200KW Image

The 200 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing 400 amp input terminals. Power is then distributed at 120/208 VAC 3-phase through an 800A bus to individual breakers and output connectors. The PDPs are used to provide power to equipment requiring 120/208 VAC electrical power.

Electrical power distribution consists of circuit breakers feeding an output connector and receptacles that permit connecting cable feeders for load centers. The circuit breakers protect the cables from excessive current flow. The equipment is designed for safe operation and conforms to the NEC for outdoor use.

INPUT: The PDP200 has two (2) 400-amp rated input terminals for a 3-phase, 5-wire input termination. The input connection points are labeled Line-1 and Line-2 on the enclosure. Each input is individually protected by an appropriately sized main circuit breaker that is mechanically interlocked with the other so only one input may be closed at a time.

OUTPUT: The PDP200 has six (6) 100-amp and eight (8) 60-amp outputs, each a 120/208 VAC, 3-Phase MIL-C-22992 style receptacle with retained protective covers. The output receptacles are protected by individual, appropriately sized circuit breakers.

CIRCUIT BREAKERS: The circuit breakers are thermal magnetic type. The 3-phase circuit breakers are three pole, molded-case, common trip with a single operating toggle. The operating mechanism for all circuit breakers is over center, trip free operation, providing quick-make and quick-break operation. When the circuit breaker is tripped, the operating toggle takes a position between ON and OFF.

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POWER DISTRIBUTION PANEL (PDP) 200KW,
PRIMARY SWITCHING CENTERS (PSC)
PRIMARY SWITCHING CENTERS (PSC) Image

The Primary Switching Center (PSC) provides for the distribution and safe isolation of the power output of 5kv medium voltage generators. The main component of the PSC is the internal S&C Vista Switch. The Vista Switch is enclosed within a housing that provides environment protection and operator safety. Additionally, the design of the enclosure permits two PSCs to be stacked within a shipping frame for transportation and/or storage.

The Primary Switching Center (PSC) uses load-interrupter switches and vaccum fault interrupters for switching 600 amp IEEE-386 Deadbreak connections. Four of the six connections are protected using a microprocessor based overcurrent controller which is reconfigurable and resettable.

The load-interrupter switches are three-position (closed-open-grounded), manually operated disconnect switches, each providing three-pole switching to isolate associated 600A Deadbreak connection points. The fault interrupters are the same style load interrupters (closed-open-grounded) with the addition of vaccum interrupters connected in series. A built-in voltage indicator is located under the viewing window for each disconnect. The indicator is isolated from the main 5kv voltage and uses a solar powered source to indicate the presence of voltage.

The PSC features six (6) individual 3-phase disconnects. Each connection point, referred to as Ways, is rated for 600 ampsand all are bussed togeather on one side. Each 600A connection point is an IEEE-386 Deadbreak. All power connections in or out of the PSC are through either 600A Deadbreak or 200A loadbreak connections.

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PRIMARY SWITCHING CENTERS (PSC),
SECONDARY DISTRIBUTION CENTER SMART MODULE (SDC-SM)
SECONDARY DISTRIBUTION CENTER SMART MODULE (SDC-SM) Image

The Secondary Distribution Center Smart Module (SDC-SM) connects to the individual SDC outputs.

The outputs are then routed through individually controlled contactors before being made available to loads. The SDC-SM in positioned next to the SDC, interconnection done with the included connector cables.

The SDC-SM is designed to operate in conjunction with a standard SDC. The SDC-SM provides the SDC with the ability to control and monitor each individual output. Each SDC-SM contactor is tied into the controller for remote operations. Each contactor also has an associated multi-function transducer associated with it to display power quality for that output.

The SDC-SM controller allows each output to be individually programmed with a priority setting for load shedding. The Operator’s Terminal provides the operator with total system power, warnings if an individual output is approaching its limit and if the total load is approaching maximum SDC capacity. The settings may be adjusted at any time from the on board operator’s terminal. The individual output monitoring allows operators to check individual phase balancing, quickly determine which output(s) are having loading issues, and take corrective action. The onboard controller has the ability to network with other SDC-SMs and back to an optional remote monitoring system.

The SDC-SM has a transducer to monitor the connection point between the SDC-SM’s MEP input and it’s tie-in back the SDC’s MEP input connector. Using the SDC-SM MEP pass through connection transducer, the SDC-SM can immediately recognize when an SDC is operating on the reduced capacity of the MEP input.

Electrical power distribution consists of electronically controlled contactors sized to handle the outputs from the SDC. The contactors were chosen to be able to handle the extreme environments as an SDC.

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SECONDARY DISTRIBUTION CENTER SMART MODULE (SDC-SM),
SECONDARY DISTRIBUTION CENTER (SDC) 4160 VAC VERSION
SECONDARY DISTRIBUTION CENTER (SDC) 4160 VAC VERSION Image

The Secondary Distribution Center (SDC) accepts primary power and reduces the voltage for distribution.

Primary power can be either from a commercial power plant, engine driven prime power generator sets, or from another SDC.

The SDC is designed to accept primary power at 460VAC, 50/60Hz from any source utilizing Loadbreak Elbows and reduce the voltage (by a 150kVA transformer) to 120/208VAC, 60 or 50Hz, 3-phase for distribution.

The SDC is used to provide power for equipment requiring 120/208VAC electrical power. The SDC is also equipped with two (2) additional sets of Medium Voltage Output Loadbreak Elbow connections (bushing wells). These connections are used for parallel operations with additional SDCs, forming a common bus.

The SDC can also accept secondary power from a Mission Essential Power (MEP) generator set. MEP generators feed through a circuit breaker to the secondary bus. The breakers are interlocked to prevent inadvertently feeding the secondary bus from two power sources.

Electrical power distribution consists of circuit breakers feeding pin and sleeve type connectors which permit connecting the secondary cable feeders which in turn feed out to the load centers. The pin and sleeve connectors are designed to meet MIL-C-22992 or commercial equivalent specifications.

The SDC is designed for safe operation and it conforms to the National Electric Code (NEC) for outdoor use. The phase rotation is A, B, C for the Secondary Output Circuit.

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SECONDARY DISTRIBUTION CENTER (SDC) 4160 VAC VERSION,
GPU75
GPU75 Image

“A MAJOR SUCCESS STORY”
• Met exceptionally tight schedule
• Excellent design, meeting requirements
• Successfully met electrical/operational requirements testing
• Successfully integrated PDS, vendors, manufacturers, USAF and Boeing into effective team
• Responsive to changing customer requirements

PD Systems Program Management
• Technical, Logistics and Financial
• Design and Development
• Program Management
• Technical Data Package
• Operational and Maintenance Manuals
• Qualification Testing
• Production Management
• Warranty Management

Aggressive Schedule (270 Days)
• Award – 11 Jul 2013
• SETRR – Support Equipment Technical
Requirement Review – 21-22 Aug 2013
• SEPRR- Support Equipment Production
Readiness Review -12-13 Nov 2013
• Qualification Testing 21 Jan -17 Apr 2014
•Environmental
•EMI
•Production
• 2014 – 36 Units
• 2015 – 25 Units
• 2016 – 23 Units
• 2017 – 18 Units
• 2018 – 7 Units
• = Effort Completed

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GPU75,
PU60
PU60 Image

PD Systems’ next generation 60KW, commercial version of the TQG (MEP-806), is a fully enclosed, self-contained, trailer mounted power unit. The PU60 is equipped with controls, instruments, and accessories necessary for operation as a single unit or in parallel with another unit of the same class and mode. The generator set consists of a diesel engine, brushless generator; cooling system equipped with variable speed fan, fuel system, 24VDC starting system, fault system, and Digital Control System with automatic synchronizing and load sharing. The generator set is designed to be used with any piece of equipment requiring a source of transportable AC power and operates in high and low ambient temperatures in the range of -25˚F to +135˚F. This generator set is also available in a skid-only configuration as the GS60.

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PU60,
GS60
GS60 Image

PD Systems’ next generation 60kW, commercial version of the TQG (MEP-806), is a fully enclosed, self-contained, skid-mounted, portable unit. The GS60 is equipped with controls, instruments, and accessories necessary for operation as a single unit or in parallel with another unit of the same class and mode. The generator set consists of a diesel engine, brushless generator; cooling system equipped with variable speed fan, fuel system, 24VDC starting system, fault system, and Digital Control System with automatic synchronizing and load sharing. The generator set is designed to be used with any piece of equipment requiring a source of transportable AC power and operates in high and low ambient temperatures in the range of -25˚F to +135˚F. This generator set is available in a Power Unit (PU) configuration mounted on a M200A1 trailer as the PU60.

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GS60,
GS100
GS100 Image

PD Systems’ next generation 100kW, commercial version of the TQG (MEP-807), is a fully enclosed,
self-contained, skid-mounted, portable unit. The GS100 is equipped with controls, instruments, and
accessories necessary for operation as a single unit or in parallel with another unit of the same class
and mode. The generator set consists of a diesel engine, brushless generator, cooling system equipped
with variable speed fan, fuel system, 24VDC starting system, control system, fault system, and Digital
Control System with a touchscreen interface. The generator set is designed to be used with any piece
of equipment requiring a large source of AC power and operates in high and low ambient temperatures
in the range of -25˚F to +135˚F. This generator set is mobile and requires forklift support.

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GS100,
GS200
GS200 Image

PD Systems’ next generation 200kW, commercial version of the LAMPS 200kW, is a fully enclosed, self-contained, skid-mounted, portable unit. The GS200 is equipped with controls, instruments, and accessories necessary for operation as a single unit or in parallel with another unit of the same class and mode. The generator set consists of a diesel engine, brushless generator, cooling system equipped with variable speed fan, fuel system, 24VDC starting system, control system, fault system, and Digital Control System with a touchscreen interface. The generator set is designed to be used with any piece of equipment requiring a large source of AC power and operates in high and low ambient temperatures in the range of -25˚F to +135˚F. This generator set is mobile and requires forklift support.

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GS200,
PU800M
PU800M Image

PD Systems PU800M, the next generation 800KW and a COTS version of the MEP-012A, is a fully enclosed, self-contained, trailer mounted, towable unit. The PU800M is equipped with controls, instruments, and accessories necessary for operation as a single unit or in parallel with another unit of the same class and mode. The generator set consists of a diesel engine, brushless generator, cooling system equipped with variable speed fan, fuel system, 24VDC starting system, control system, fault system, and Digital Control System. The generator set is designed to be used with any piece of equipment requiring a large source of AC power and operates in high and low ambient temperatures in the range of -25˚F to +135˚F. Up to 32 PU800M generators may be operated in parallel.

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PU800M,
PUH800M
PUH800M Image

PD Systems’ PUH800M, the next generation 800KW and a COTS version of the MEP-012A, is a fully enclosed, self-contained, trailer mounted, towable unit, with additional HEMP protection. It is equipped with controls, instruments, and accessories necessary for operation as a single unit or in parallel with another unit of the same class and mode. The generator set consists of a diesel engine, brushless generator, cooling system equipped with variable speed fan, fuel system, 24VDC starting system, control system, fault system, and Digital Control System. The generator set is designed to be used with any piece of equipment requiring a large source of AC power and operates in high and low ambient temperatures in the range of -25˚F to +135˚F. Up to 32 PU800M generators may be operated in parallel.

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PUH800M,
REMOTE AREA LIGHTING SYSTEMS (RALS)
REMOTE AREA LIGHTING SYSTEMS (RALS) Image

The RALS container is designed to accept power at 120/208 VAC, 3-phase power from a secondary power source through secondary cable assemblies.

Two loop cable assemblies, stored in bins in the RALS container, are laid out in the area to be lighted and connected to output receptacles on the RALS. The total length of each loop assembly is 750 feet. At 125 feet intervals along the loop cord, one-fixture light assembly is mounted on 15 feet high support poles. One light assembly mounts directly to the RALS container. The fixtures are connected to receptacles on the loop cord assembly.
A photoelectric cell on the RALS, or the manual bypass toggle switch, controls the application of power to the lights.

The RALS is designed for safe operation and conforms to the NEC for outdoor use.

INPUT-The 60 amp input connector is located on the front, lower right hand corner of the RALS container. The input connector is labeled J6.

OUTPUT-The two 20 amp output connectors are labeled J4 and J5 and are located above the input connector. The 15 amp receptacle is labeled J1 and is located above the two 20 amp output connectors. The two 15 amp convenience receptacles are labeled J2 and J3 and are located above the 20 amp receptacle.

CIRCUIT BREAKERS -The circuit breakers are thermal magnetic type. The single-phase breakers are single pole molded-case, with a single operating toggle. The operating mechanism for all circuit breakers is over center, trip free operation, providing quick-make, and quick-break operation. When the circuit breaker is tripped, the operating toggles takes a position between ON and OFF. The circuit breaker for the convenience outlets is GFCI rated.

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REMOTE AREA LIGHTING SYSTEMS (RALS),
500KW GENERATOR SET/ POWER UNIT (PU500)
500KW GENERATOR SET/ POWER UNIT (PU500) Image

The PU500 is a trailer-mounted, diesel engine driven, prime power generator unit that produces 500 kilowatts, 480 volts line-to-line at 60 Hz with a 0.8 power factor, lagging.

The PU500 is configured to operate alone or in parallel with other PU500 generators as prime power generators..

The PU500 is a diesel engine driven, prime power rated generator factory rated at 500KW, but environmental condition rated to produce 500 kilowatts at 480 VAC, 60 Hz with a 0.8 lagging power factor. The generator is rated to deliver 601 amps at rated output voltage.

The engine is a Volvo TAD1642GA, EPA Tier II certified engine. The engine is a 16-liter, in-line, 6-cylinder, 4-stroke electronic engine capable of producing 724 horsepower at 1800 RPM operating on DF-2 diesel fuel. To maintain a controlled working temperature in cylinders and combustion chambers, the engine is equipped with piston cooling. The engine is also fitted with replaceable cylinder liners and valve seats/guides to ensure maximum durability and service life of the engine.

The alternator is a Marathon MagnaMaxÒ series alternator. The alternator meets NEMA MG1-22, BS500, CSA C22.2, IEC 34-1, and VDE 0530 requirements. Optimized widings provide low reactances and utilizing a 2/3 pitch, minimizes harmonic distortion and ficilitates parallel operation. Class H insulation is used along with unsaturated polyesxter varnish for optimal insualtion life and moisture protection.

Output Breaker -The output breaker is a molded case circuit breaker with an electronic trip unit. The breaker is manually operated and has a shunt trip device installed for remote tripping.

Generator Controller -The generator controller provides all the start/stop, monitoring and protection for the engine and generator.

DC Control Power Switch -The DC Control Power switch is a maintained, 2-position toggle switch. The “Off” position removes all DC control power to the engine and controls, de-energizing the PU. The “On” position energizes the DC control power allowing the engine and generator to operate normally.

Emergency Stop Pushbutton -The Emergency Stop button is a maintained position switch. It sends a stop command to the Generator Controller to turn off the engine. It also immediately sends a shunt trip command to trip the breaker.

A shunt trip command places the breaker operator in the trip-free position, requiring the breaker be moved to the open position before it may be reclosed.

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500KW GENERATOR SET/ POWER UNIT (PU500),
SECONDARY DISTRIBUTION CENTER LOW (SDCL) – 150 KVA
SECONDARY DISTRIBUTION CENTER LOW (SDCL) – 150 KVA Image

The Secondary Distribution Center Low (SDCL) accepts primary power and reduces the voltage for distribution. Primary power can be either from a commercial power plant, engine driven prime power generator sets, or from another SDCL.

The SDCL is designed to accept primary power at 480VAC, 50/60Hz from any source utilizing Single Pole Connectors and reduce the voltage (via a 150kVA transformer) to 120/208VAC, 60 or 50Hz, 3-phase for distribution.

The SDCL is used to provide power for equipment requiring 120/208VAC electrical power. The SDCL is also equipped with an additional set of Single Pole Connectors to allow daisy chaining up to three (3) additional SDCLs. These connections are used for parallel operations with additional SDCLs, forming a common bus.

The SDCL can also accept secondary power from a Mission Essential Power (MEP) generator set. MEP generators feed through a circuit breaker to the secondary bus. The breaker is interlocked to prevent inadvertently feeding the secondary bus from two power sources.

Electrical power distribution consists of circuit breakers feeding pin and sleeve type connectors which permit connecting the secondary cable feeders which in turn feed out to the load centers. The pin and sleeve connectors are designed to meet MIL-C-22992 or commercial equivalent specifications.

The SDCL is designed for safe operation and it conforms to the National Electric Code (NEC) for outdoor use. The phase rotation is A, B, C for the Secondary Output Circuit. See Appendix A for the schematic diagram of the electrical system for this SDC.

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SECONDARY DISTRIBUTION CENTER LOW (SDCL) – 150 KVA,
Load Banks (LB) - 1250 KVA
Load Banks (LB) - 1250 KVA Image

PD Systems offers a wide range of Trailer and Skid Base Mounted Load Bank solutions that meet or exceed all mission capability requirements, with a significantly low mission capability risk rating. The 1250KVA load bank is trailer mounted, compact, and designed and packaged for military applications.

The PD Systems 1250KVA load bank is designed to provide high capability resistive and reactive loading of AC power sysyems such as diesel generator sets, turbines, or Uninterruptible Power Supplies (UPS).

Many specifications and local codes demand that such testing be performed at less than unity power factor, typically 0.8 PF lagging. To achieve a 0.8 power factor, the load banks combine resistive load (KW) with reactive load (KVAR). This combination provides a true test of the actual generator or UPS nameplate rating (KVA) and simulates a “real-world” load.

The load bank incorporates state-of-the-art load bank design using heavy-duty resistance elements. Thr resistor elements, reactive elements, blowers, and controls are all manufactured from the highest quality components available for long life and reliability.

Generator connections are made to the load banks via the 200 amp load break or 600 amp dead break connectors. The 4160 VAC is then stepped down to 480 VAC for loading the resistive and reactive elements. There are two (2) load break input connects per phase on this model. Shore power or generator power may be used to provide control power to the load bank controls via control panel selection.

Construction: The load bank consists of a rugged enclouser housing the resistive and reactive componenent, blowers, associated contrils and interconnections. Each assemebly(ressistive and reactive) is hoised independently in its own section.

Resistor Elements: The resistive elecments are manufactured from corrosion-resistant chromlum alloy wire and are fully sippoortted on stainless steel rods for long life. The ise of continuous stainless steel ribbon in manufacturing eliminates welds.

Reactive Elements: Te reactive elements are of non-saturating single and three-phase iron-core construction impregnated with hign dielectc varnish. Smaller KVAR elecments than the standard 37.5KW elements are avaliable for a more finith KVAR control adn better power factory accuracy.

Control Power: 120 VAC, 1-Phase, 60 Hz provided by an integral control power transformaer.

Metering: Digital metering wit data logging is provided to measure voltage, current, frequncy, KW, kVAR, and power factor.

Colling: The resistive elecments are colled by integrally mounted blower motors-eac rated 460 VAC, 3-Phase, 60 Hz.

Controls: The Load bank featured both local and remote load control. The remote control panel provides load metering. element conrol, fan control, individual elment overcurren indication, and general protective indications.

Protection: The Load bank features branch circuit protection an all load steps and over temperature protection. Air switches on the blowers are electrically interlocked to remove load if the airflow is not sufficient to provide proper colling.

Transportability: PD Systems’ Load Banks meet transpotability requirements without shoring on C-17 aircraft, based on design criteria of MIL-HDBK-1791.

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Load Banks (LB) - 1250 KVA,
WORLDWIDE RUGGEDIZED POWER SUPPLY (WRPS)
WORLDWIDE RUGGEDIZED POWER SUPPLY (WRPS) Image

PD Systems offers a portable 1800W general purpose power supply for the military. The Worldwide Ruggedized Power Supply (WRPS) is suited to serve our military in extreme environments. The power solution is ruggedized for outdoor use, including a robust waterproof housing.

The superior reliability of WRPS makes it an ideal DC power source for use in shelters, armored vehicles, avionics, naval and open air applications.

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WORLDWIDE RUGGEDIZED POWER SUPPLY (WRPS),
POWER DISTRIBUTION PANEL (PDP) 15KW
The 15 KW PDP (PDP15) is designed to accept power at 120/208 VAC, 3-phase, utilizing 60 amp Power connectors. Power is then distributed at 120/208 VAC 3-phase and 120 VAC 1-phase. The PDPs are used to provide power to equipment requiring (...)
POWER DISTRIBUTION PANEL (PDP) 15KW ImagePDSYS - PDP - 15
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POWER DISTRIBUTION PANEL (PDP) 15KW,
POWER DISTRIBUTION PANEL (PDP) 25KW
The 25 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing 60 amp Power connectors. Power is then distributed at 120/208 VAC 3-phase and 120 VAC 1-phase. The PDPs are used to provide power to equipment requiring 120/208 (...)
POWER DISTRIBUTION PANEL (PDP) 25KW ImagePDSYS-PDP-25
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POWER DISTRIBUTION PANEL (PDP) 25KW,
POWER DISTRIBUTION PANEL (PDP) 30KW
The 30 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing a 100 amp Class-L connector. Power is then distributed at 120/208 VAC 3-phase and 120 VAC 1-phase. PDPs are used to provide power to equipment requiring 120/208 (...)
POWER DISTRIBUTION PANEL (PDP) 30KW ImagePDSYS - PDP - 30
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POWER DISTRIBUTION PANEL (PDP) 30KW,
POWER DISTRIBUTION PANEL (PDP) 60KW
The 60 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing 200 amp Power connectors. Power is then distributed at 120/208 VAC 3-phase and 120 VAC 1-phase. The PDPs are used to provide power to equipment requiring 120/20 (...)
POWER DISTRIBUTION PANEL (PDP) 60KW ImagePDSYS - PDP - 60
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POWER DISTRIBUTION PANEL (PDP) 60KW,
POWER DISTRIBUTION PANEL (PDP) 100KW
The PDPs are used to provide power to equipment requiring 120/208 VAC electrical power. The 100 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing 400 amp input terminals. Power is then distributed at 120/208 VAC 3-pha (...)
POWER DISTRIBUTION PANEL (PDP) 100KW ImagePDSYS-PDP-100
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POWER DISTRIBUTION PANEL (PDP) 100KW,
POWER DISTRIBUTION PANEL (PDP) 200KW
The 200 KW PDP is designed to accept power at 120/208 VAC, 3-phase, utilizing 400 amp input terminals. Power is then distributed at 120/208 VAC 3-phase through an 800A bus to individual breakers and output connectors. The PDPs are used t (...)
POWER DISTRIBUTION PANEL (PDP) 200KW ImagePDSYS-PDP-200
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POWER DISTRIBUTION PANEL (PDP) 200KW,
PRIMARY SWITCHING CENTERS (PSC)
The Primary Switching Center (PSC) provides for the distribution and safe isolation of the power output of 5kv medium voltage generators. The main component of the PSC is the internal S&C Vista Switch. The Vista Switch is enclosed wi (...)
PRIMARY SWITCHING CENTERS (PSC) ImagePDS - PSC - AR/AF
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PRIMARY SWITCHING CENTERS (PSC),
SECONDARY DISTRIBUTION CENTER SMART MODULE (SDC-SM)
The Secondary Distribution Center Smart Module (SDC-SM) connects to the individual SDC outputs. The outputs are then routed through individually controlled contactors before being made available to loads. The SDC-SM in positioned (...)
SECONDARY DISTRIBUTION CENTER SMART MODULE (SDC-SM) ImagePDSYS - SDC - SM/16X60
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SECONDARY DISTRIBUTION CENTER SMART MODULE (SDC-SM),
SECONDARY DISTRIBUTION CENTER (SDC) 4160 VAC VERSION
The Secondary Distribution Center (SDC) accepts primary power and reduces the voltage for distribution. Primary power can be either from a commercial power plant, engine driven prime power generator sets, or from another SDC. (...)
SECONDARY DISTRIBUTION CENTER (SDC) 4160 VAC VERSION ImagePDSYS - SDCL - 150/16X60
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SECONDARY DISTRIBUTION CENTER (SDC) 4160 VAC VERSION,
GPU75
“A MAJOR SUCCESS STORY” • Met exceptionally tight schedule • Excellent design, meeting requirements • Successfully met electrical/operational requirements testing • Successfully integr (...)
GPU75 ImageGPU75
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GPU75,
PU60
PD Systems’ next generation 60KW, commercial version of the TQG (MEP-806), is a fully enclosed, self-contained, trailer mounted power unit. The PU60 is equipped with controls, instruments, and accessories necessary for operation as a s (...)
PU60 ImagePDS-PU60
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PU60,
GS60
PD Systems’ next generation 60kW, commercial version of the TQG (MEP-806), is a fully enclosed, self-contained, skid-mounted, portable unit. The GS60 is equipped with controls, instruments, and accessories necessary for operation as a (...)
GS60 ImagePDS-GS60
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GS60,
GS100
PD Systems’ next generation 100kW, commercial version of the TQG (MEP-807), is a fully enclosed, self-contained, skid-mounted, portable unit. The GS100 is equipped with controls, instruments, and accessories necessary for o (...)
GS100 ImagePDS-GS100
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GS100,
GS200
PD Systems’ next generation 200kW, commercial version of the LAMPS 200kW, is a fully enclosed, self-contained, skid-mounted, portable unit. The GS200 is equipped with controls, instruments, and accessories necessary for operation as a (...)
GS200 ImagePDS-GS200
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GS200,
PU800M
PD Systems PU800M, the next generation 800KW and a COTS version of the MEP-012A, is a fully enclosed, self-contained, trailer mounted, towable unit. The PU800M is equipped with controls, instruments, and accessories necessary for operati (...)
PU800M ImagePDS-PU800M
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PU800M,
PUH800M
PD Systems’ PUH800M, the next generation 800KW and a COTS version of the MEP-012A, is a fully enclosed, self-contained, trailer mounted, towable unit, with additional HEMP protection. It is equipped with controls, instruments, and acce (...)
PUH800M ImagePDS-PUH800M
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PUH800M,
REMOTE AREA LIGHTING SYSTEMS (RALS)
The RALS container is designed to accept power at 120/208 VAC, 3-phase power from a secondary power source through secondary cable assemblies. Two loop cable assemblies, stored in bins in the RALS container, are laid out in the ar (...)
REMOTE AREA LIGHTING SYSTEMS (RALS) ImagePDSYS - RALS - 09
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REMOTE AREA LIGHTING SYSTEMS (RALS),
500KW GENERATOR SET/ POWER UNIT (PU500)
The PU500 is a trailer-mounted, diesel engine driven, prime power generator unit that produces 500 kilowatts, 480 volts line-to-line at 60 Hz with a 0.8 power factor, lagging. The PU500 is configured to operate alone or in paralle (...)
500KW GENERATOR SET/ POWER UNIT (PU500) ImagePDSYS - PU500
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500KW GENERATOR SET/ POWER UNIT (PU500),
SECONDARY DISTRIBUTION CENTER LOW (SDCL) – 150 KVA
The Secondary Distribution Center Low (SDCL) accepts primary power and reduces the voltage for distribution. Primary power can be either from a commercial power plant, engine driven prime power generator sets, or from another SDCL. (...)
SECONDARY DISTRIBUTION CENTER LOW (SDCL) – 150 KVA ImagePDSYS-SDCL150-1660
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SECONDARY DISTRIBUTION CENTER LOW (SDCL) – 150 KVA,
Load Banks (LB) - 1250 KVA
PD Systems offers a wide range of Trailer and Skid Base Mounted Load Bank solutions that meet or exceed all mission capability requirements, with a significantly low mission capability risk rating. The 1250KVA load bank is traile (...)
Load Banks (LB) - 1250 KVA ImagePDS-LB-1250/RR
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Load Banks (LB) - 1250 KVA,
WORLDWIDE RUGGEDIZED POWER SUPPLY (WRPS)
PD Systems offers a portable 1800W general purpose power supply for the military. The Worldwide Ruggedized Power Supply (WRPS) is suited to serve our military in extreme environments. The power solution is ruggedized for outdoor use, inc (...)
WORLDWIDE RUGGEDIZED POWER SUPPLY (WRPS) ImageWORLDWIDE RUGGEDIZED
POWER SUPPLY (WRPS)
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WORLDWIDE RUGGEDIZED POWER SUPPLY (WRPS),

PD Systems, Inc.

PD Systems, Inc. is a Service Disabled Veteran-Owned Business Government Contractor. We specialize in Engineering, Logistics and Administrative Services, as well as Power systems and equipment. Our dedicated and solutions oriented employees have extensive government contracting experience. We invest in technology and people to provide rapid, innovative and accurate solutions to complex programs.

Headquartered within the defense corridor of our Nation's Capitol, PD Systems is positioned right where you need us to be.

PD Systems is a solutions oriented company providing a wide range of Logistics and Engineering Domain services. The company's portfolio includes Operational Logistics, Training Services, Engineering Services, Energy Solutions, and Sustainment Support.

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